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The Heavy-Duty Single Shaft Scrap Metal Shredder stands as a cornerstone in industrial metal recycling, engineered to tackle the toughest scrap metal processing challenges. This robust machine combines high-performance engineering with durable construction to handle a wide range of ferrous and non-ferrous metals, delivering consistent shredding results for large-scale recycling operations. Equipped with a powerful 75-160 kW motor system and advanced hydraulic components, it achieves a remarkable 5-20 tons/hour processing capacity, making it an indispensable asset for metal recycling facilities aiming to maximize throughput and efficiency. Its single-shaft design incorporates precision-cutting technology that reduces metal scrap into uniform particles, facilitating easier transportation, storage, and further processing.
At the heart of this shredder lies its high-grade alloy steel blades and reinforced shredding chamber, built to withstand the extreme forces involved in metal shredding. The solid shaft, constructed from 40Cr steel with hardened and tempered treatment, ensures long-term structural integrity even under continuous operation. The machine's case plate features a thickness of up to 50mm, providing exceptional resistance against wear and impact from heavy metal scraps.
The shredder employs a hydraulic-driven pusher system that continuously feeds material towards the rotating shaft, ensuring optimal contact with the cutting blades. This design eliminates material bridging and ensures consistent processing. The rotor operates at a carefully calibrated speed of 6-8 rpm, balancing torque and efficiency to handle thick steel plates, car parts, and aluminum scrap with equal effectiveness. A replaceable screen at the bottom of the chamber controls output particle size, allowing operators to customize shred dimensions according to specific recycling requirements.
Integrated safety features include emergency stop buttons, overload protection, and a safety interlock system that prevents operation when access doors are open. The PLC control system offers intuitive operation with real-time monitoring of key performance metrics, including motor load, shredding speed, and hydraulic pressure. This smart system can detect anomalies and automatically adjust operations to prevent damage and ensure continuous performance.
This versatile machine excels in processing various metal scrap types across multiple industries:
Automotive Recycling: Efficiently shreds end-of-life vehicle components, including frames, engines, and body panels
Construction Waste Handling: Processes steel beams, rebar, and metal roofing materials from demolition sites
Industrial Scrap Management: Handles production offcuts, defective metal parts, and factory waste
Appliance Recycling: Breaks down white goods such as refrigerators, washing machines, and air conditioners into recyclable metal fractions
Metal Fabrication: Reduces leftover materials from manufacturing processes into reusable feedstock
A: The Heavy-Duty Single Shaft Scrap Metal Shredder efficiently processes both ferrous metals (steel, iron) and non-ferrous metals (aluminum, copper). It handles various forms including sheets, pipes, castings, and bulky metal structures, making it suitable for diverse recycling operations.
A: Blade lifespan typically ranges from 300-500 operating hours depending on material hardness and throughput. The machine's detachable blade design allows for quick replacement, minimizing downtime during maintenance. Regular sharpening can extend blade life significantly.
A: The shredder incorporates multiple safety systems: emergency stop controls, overload protection that shuts down the motor during jam conditions, and interlock mechanisms that prevent operation when access panels are open. The PLC system continuously monitors operations and alerts operators to potential issues before they cause damage.
A: Yes, particle size is controlled by interchangeable screen meshes with different opening sizes. Operators can select screens according to specific requirements, typically ranging from 50mm to 200mm, allowing customization for downstream processing needs such as metal melting or further size reduction.
Parameter | Value |
Model | WX-1000 |
Rotary Diameter | 400mm |
Main Shaft Width | 1000mm |
Rotary Blade Number | 56 blades (D2 steel) |
Rotary Shaft Speed | 80 rpm |
Fixed Blade Number | 2 blades (SKD-II steel) |
Hydraulic Motor | 4KW |
Hydraulic Cylinder Size | 80×1200mm |
Hydraulic Station Cooling | Water cooling |
Using Pressure | 6~12Mpa |
Crush Capacity | 800-1000 kg/h |
Feed Port Size | 1000mmL×1200mmW |
Main Motor Power | 55KW |
Reducer | H2HH6-20-B |
Bearing | NSK |
Sealing Part | TTO |
Machine Weight | 4500kg |
Machine Size | 2700X1650X2500mm |
Electric Control System | NS-D1000 |
The Heavy-Duty Single Shaft Scrap Metal Shredder stands as a cornerstone in industrial metal recycling, engineered to tackle the toughest scrap metal processing challenges. This robust machine combines high-performance engineering with durable construction to handle a wide range of ferrous and non-ferrous metals, delivering consistent shredding results for large-scale recycling operations. Equipped with a powerful 75-160 kW motor system and advanced hydraulic components, it achieves a remarkable 5-20 tons/hour processing capacity, making it an indispensable asset for metal recycling facilities aiming to maximize throughput and efficiency. Its single-shaft design incorporates precision-cutting technology that reduces metal scrap into uniform particles, facilitating easier transportation, storage, and further processing.
At the heart of this shredder lies its high-grade alloy steel blades and reinforced shredding chamber, built to withstand the extreme forces involved in metal shredding. The solid shaft, constructed from 40Cr steel with hardened and tempered treatment, ensures long-term structural integrity even under continuous operation. The machine's case plate features a thickness of up to 50mm, providing exceptional resistance against wear and impact from heavy metal scraps.
The shredder employs a hydraulic-driven pusher system that continuously feeds material towards the rotating shaft, ensuring optimal contact with the cutting blades. This design eliminates material bridging and ensures consistent processing. The rotor operates at a carefully calibrated speed of 6-8 rpm, balancing torque and efficiency to handle thick steel plates, car parts, and aluminum scrap with equal effectiveness. A replaceable screen at the bottom of the chamber controls output particle size, allowing operators to customize shred dimensions according to specific recycling requirements.
Integrated safety features include emergency stop buttons, overload protection, and a safety interlock system that prevents operation when access doors are open. The PLC control system offers intuitive operation with real-time monitoring of key performance metrics, including motor load, shredding speed, and hydraulic pressure. This smart system can detect anomalies and automatically adjust operations to prevent damage and ensure continuous performance.
This versatile machine excels in processing various metal scrap types across multiple industries:
Automotive Recycling: Efficiently shreds end-of-life vehicle components, including frames, engines, and body panels
Construction Waste Handling: Processes steel beams, rebar, and metal roofing materials from demolition sites
Industrial Scrap Management: Handles production offcuts, defective metal parts, and factory waste
Appliance Recycling: Breaks down white goods such as refrigerators, washing machines, and air conditioners into recyclable metal fractions
Metal Fabrication: Reduces leftover materials from manufacturing processes into reusable feedstock
A: The Heavy-Duty Single Shaft Scrap Metal Shredder efficiently processes both ferrous metals (steel, iron) and non-ferrous metals (aluminum, copper). It handles various forms including sheets, pipes, castings, and bulky metal structures, making it suitable for diverse recycling operations.
A: Blade lifespan typically ranges from 300-500 operating hours depending on material hardness and throughput. The machine's detachable blade design allows for quick replacement, minimizing downtime during maintenance. Regular sharpening can extend blade life significantly.
A: The shredder incorporates multiple safety systems: emergency stop controls, overload protection that shuts down the motor during jam conditions, and interlock mechanisms that prevent operation when access panels are open. The PLC system continuously monitors operations and alerts operators to potential issues before they cause damage.
A: Yes, particle size is controlled by interchangeable screen meshes with different opening sizes. Operators can select screens according to specific requirements, typically ranging from 50mm to 200mm, allowing customization for downstream processing needs such as metal melting or further size reduction.
Parameter | Value |
Model | WX-1000 |
Rotary Diameter | 400mm |
Main Shaft Width | 1000mm |
Rotary Blade Number | 56 blades (D2 steel) |
Rotary Shaft Speed | 80 rpm |
Fixed Blade Number | 2 blades (SKD-II steel) |
Hydraulic Motor | 4KW |
Hydraulic Cylinder Size | 80×1200mm |
Hydraulic Station Cooling | Water cooling |
Using Pressure | 6~12Mpa |
Crush Capacity | 800-1000 kg/h |
Feed Port Size | 1000mmL×1200mmW |
Main Motor Power | 55KW |
Reducer | H2HH6-20-B |
Bearing | NSK |
Sealing Part | TTO |
Machine Weight | 4500kg |
Machine Size | 2700X1650X2500mm |
Electric Control System | NS-D1000 |