 |
The Model 1000 Plastic Bottle Shredder sets the standard for specialized PET and plastic bottle recycling, engineered to efficiently process large volumes of bottles into uniform recyclable flakes.
| Quantity: | |
|---|---|
WX-1000S
WANXU
The WX-1000S Single-Shaft Shredder is engineered to process rigid plastics, vulcanized rubber, and complex polymer streams with exceptional reliability. At the core of this heavy-duty machine is a precisely calibrated 15-22 kW motor system, specifically optimized for continuous bottle and container processing. Facility operators can expect an impressive 1000-1500 kg/hour throughput, which translates to processing approximately 8,000-12,000 standard 500ml bottles per hour. The physical construction features thick steel plating that dampens operational vibration, resulting in a low, steady mechanical hum rather than disruptive industrial noise. Its space-conscious design incorporates specialized material handling technology that automatically separates caps and labels while reducing the input materials into consistent, uniform flakes. This immediate separation significantly streamlines downstream washing, extruding, and pelletizing phases. By integrating advanced PLC control systems from internationally recognized brands, the WX-1000S ensures stable, long-term operation, making it a critical, high-yield asset for modern recycling facilities aiming to maximize their material recovery rates.
The WX-1000S shredder utilizes a specially designed inclined feed conveyor equipped with adjustable guides that orient rubber products and plastic bottles for optimal cutting angles. This targeted feeding mechanism actively prevents material "bridging" or jamming in the hopper, ensuring a consistent flow rate even when handling mixed bottle sizes, irregular rubber scrap, and varied shapes. Integrated air nozzles forcefully remove lightweight contaminants and loose labels before the primary shredding phase begins, which dramatically improves the final flake purity and reduces the burden on downstream friction washers. For operator safety and ease of maintenance, the feeding chamber is paired with a hydraulic-assisted opening system and multiple emergency stop mechanisms, protecting personnel while reducing downtime during routine inspections.
At the heart of the shredder is a dynamically balanced, high-speed rotor equipped with 12-16 hardened stainless steel blades. These custom-forged, highly wear-resistant knives are arranged in a precise spiral pattern specifically engineered to grip and slice through tough plastic and rubber materials rather than tearing them. The fixed cutter geometry creates a tight shearing action that produces clean, uniform flakes with visually smooth edges, generating minimal dust or fines. The 300mm diameter rotor operates at a steady 450-600 rpm, a speed meticulously calculated to balance aggressive cutting force with efficient energy consumption. Electrical components from premium brands like Schneider and ABB govern this system, providing automatic overload reverse protection to prevent motor burnout if uncrushable foreign objects enter the chamber.
Recognizing the distinct density and melting point differences between various polymer types, the WX-1000S incorporates a specialized internal separation system. During the active shredding process, this mechanism effectively separates polypropylene (PP) caps from the heavier polyethylene terephthalate (PET) bottle flakes. This built-in separation capability drastically reduces the reliance on large sink-float tanks or additional downstream sorting equipment. By isolating these materials early in the reduction process, facility managers can lower their overall production line costs while simultaneously securing a higher market value for the purified, separated plastic streams.
The WX-1000S specialized shredder excels across diverse industrial material recovery operations, delivering consistent particle reduction for multiple sectors:
PET Bottle Recycling Lines: Efficiently processes post-consumer water, soda, and juice bottles, preparing them for food-grade washing and pelletizing.
HDPE Container Processing: Handles thicker rigid plastics including milk jugs, laundry detergent bottles, and heavy-duty chemical drums.
Beverage Industry Material Recovery: Recycles internal production waste, rejected preforms, and off-spec bottles directly at the bottling plant.
Municipal Curbside Collection: Processes highly mixed plastic bottle streams and rubber contaminants collected from residential recycling programs.
Manufacturing Scrap Reduction: Recycles industrial production scrap, defective molded parts, and rubber offcuts, allowing factories to reintroduce materials back into their primary manufacturing cycle.
A: The shredder efficiently processes plastic bottles and rubber containers ranging from 200ml to 5 liters in volume, including standard PET water bottles, thick HDPE milk jugs, and PP juice bottles. Its adjustable feed system easily accommodates different geometric shapes—including standard cylindrical bottles, sports caps, and wide-mouth containers—without requiring manual pre-sorting by your floor staff.
A: The integrated cap separation system achieves an impressive 95-98% separation efficiency between PET bottle flakes and PP caps. This significantly reduces the need for manual sorting lines or expensive downstream separation equipment. This high efficiency ensures the final flake material meets strict industry purity standards required for spinning into polyester fibers or creating new packaging.
A: The WX-1000S produces highly consistent flake sizes of 8-12mm with minimal fines or dust generation, which is ideal for subsequent friction washing and extrusion processing. The fixed blade geometry and precisely calibrated screen ensure a uniform particle size distribution. You can physically feel the smooth, clean-cut edges of the flakes, which is critical for efficient drying and melting in further recycling stages.
A: The shredder features built-in drainage ports at the base of the cutting chamber that actively remove residual liquids and sticky syrups during processing. Simultaneously, the integrated air separation module blows away loose paper and plastic labels. For facilities dealing with bottles featuring heavy adhesive labels, we offer optional pre-treatment integrations, though the standard machine configuration handles most common label types effectively.
Backed by over a decade of specialized engineering experience in polymer reduction, every WX-1000S shredder undergoes a rigorous 100% factory quality inspection prior to dispatch. We understand that facility integration requires precise planning, which is why we provide comprehensive physical specifications to ensure seamless installation into your existing floor plan. Beyond the standard build, our engineering team offers full OEM customization, including tailored rotor designs and complete turnkey recycling line solutions matched to your specific material characteristics.
Support & Service Category | Details & Client Benefits |
|---|---|
Pre-Sales Material Testing | Free sample testing available. Send your specific rubber or plastic waste, and we will provide a detailed throughput and flake quality report. |
Installation & Space Planning | Detailed dimensional drawings, weight metrics, and hopper specifications provided for precise factory floor integration. |
Global After-Sales Care | Rapid dispatch of spare parts worldwide, alongside professional blade sharpening services to maximize equipment lifecycle and minimize downtime. |
Our commitment extends far beyond the initial delivery. By providing ongoing maintenance support, rapid global spare parts availability, and expert technical guidance, we help facility managers minimize their total cost of ownership while maintaining peak operational efficiency year after year.
