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WX-500D
WANXU
The WX-500D series represents a heavy-duty approach to industrial waste reduction, engineered specifically to handle dense and unforgiving materials. Standing near the machine, operators can feel the solid metallic construction and hear the steady, low-frequency hum of the dual-motor drive system, signaling immense shearing power. This equipment is built for broad material compatibility, easily breaking down thick plastic containers, thin metal plates, discarded rubber tires, tangled wires, and complex electronic waste into manageable pieces.
Intelligent PLC Control System: The control cabinet actively monitors load resistance. If an uncrushable object enters the chamber, the system instantly triggers an automatic reversal, preventing mechanical jams and protecting internal components while ensuring operator safety through emergency interlocks.
Precise Output Size Control: By customizing the blade thickness and tooth profile, the final material size can be strictly controlled into strips, flakes, or crumbs. This consistency significantly improves the efficiency of downstream sorting, washing, and pelletizing stages.
Production Line Integration: Weighing approximately 600 kg, the 400 and 500 series units are designed to connect directly with infeed hoppers, discharge conveyors, and magnetic separators, allowing facilities to build highly automated solid waste recycling workflows.
Backed by a professional technical team, we deliver comprehensive one-stop solutions. Every unit comes with a 2-year warranty, and our engineering staff is available for overseas site visits to assist with installation, ensuring your processing line operates at peak efficiency from day one.
1 | Model | WX-500 series | WX-500D series |
2 | Power | 4kw | 4KW-2 type |
3 | Reducer | JK87 series | JK87-2 |
4 | Electric control cabinet | PLC controller | PLC controller |
5 | Blade rotation speed | 17 rpm | 17 rpm |
6 | Blade size | Diameter 180mm | Diameter 180mm |
7 | Shaft size | Diameter 80 mm | Diameter 80mm |
8 | size | 1100*600*1650 mm | 1570*600*1650 mm |
WANXU operates as a strictly CE-certified manufacturer and exporter of heavy-duty processing machinery. For over a decade, our focus has remained entirely on practical recycling technology. Our equipment portfolio spans twin-shaft shredders, single-shaft shredders, and specialized crushers, enabling us to design complete production lines for processing plastic bottles, solar panels, and industrial batteries.
Partnering with WANXU means gaining access to a technical team that understands the physical realities of waste management. We do not just ship machines; we engineer deep, customized solutions based on your actual material states and daily capacity targets. To guarantee performance, every unit undergoes rigorous physical testing with real materials before leaving our factory floor. You can visually confirm the output size and machine stability under extreme loads before deployment.
In a demanding recycling market, minimizing downtime is critical. We support our installations with a comprehensive global spare parts network and dispatch experienced engineers directly to buyer sites for hands-on installation and operator training. By focusing on practical innovations and reliable machine handling, we help facilities worldwide achieve consistent, profitable recycling operations.
The heart of the size reduction process lies within the precision knife box. Forged from premium alloy tool steel, these blades undergo multiple heat treatments and low-temperature freezing technologies. This intensive metallurgical process results in a cold, dense metal that perfectly balances extreme hardness with the necessary toughness to resist snapping under pressure. When abrasive materials enter the chamber, the distinct crunching sound confirms the sheer cutting power of these hardened components, ensuring long-term cutting performance and extended service life.
To minimize maintenance downtime, the cutting tool utilizes a split quick-release design. Facility technicians can easily access, maintain, and replace individual blade sections without dismantling the entire shaft assembly, drastically reducing routine service times and operational costs.
We fully support customized tool services based on your specific material characteristics. The blade material, cutting angle, and tooth shape can be engineered to handle varying degrees of hardness and toughness. Furthermore, the size, quantity, and arrangement of the blades are tailored to meet exact production requirements, ensuring the output size is perfectly suited for downstream processing. We also provide advanced surface treatments, such as enhanced wear resistance and high-temperature tolerance, for extreme production environments.
A sturdy foundation is critical for minimizing operational vibration. The all-steel material endows the frame with exceptional strength and rigidity, enabling it to absorb the immense kinetic energy and impact forces generated during heavy material processing. Running your hand along the thick steel plates, you can feel the industrial-grade solidity that ensures stable equipment operation, prevents long-term deformation or cracking, and ultimately prolongs the machine's service life. The integral welding process forms the frame into one complete, unyielding structure, enhancing its overall reliability. This solid base facilitates the efficient transmission of force and the smoothness of mechanical movement, securing the working accuracy of the shredder shafts. With its straightforward, open structural design, it is highly convenient for maintenance staff to conduct comprehensive visual inspections, promptly identifying and addressing any potential wear. Additionally, the firmly welded joints eliminate the frequent maintenance issues typically caused by loose connecting bolts in inferior designs.
Power delivery must be relentless and consistent to avoid material bottlenecks. By utilizing high-purity all-copper motors, we leverage the superior electrical and thermal conductivity of copper to fundamentally resolve the common pain points associated with standard aluminum-wire motors, which are highly prone to overheating and rapid wear under heavy loads. Actual factory test data confirms that the service life of these all-copper motors is increased by over 60%, fully capable of continuous operation for 500 hours without a single failure—a metric that far exceeds standard industry averages.
Whether deployed in high-frequency plastic recycling facilities, rigorous medical waste treatment centers, or 24-hour uninterrupted industrial crushing lines, these motors consistently maintain a stable, cool-running power output. This reliability prevents costly downtime losses caused by unexpected motor burnouts, ultimately saving processing facilities over 30% in long-term electrical maintenance costs.
To convert raw motor speed into devastating shearing force, the reducers we assemble achieve massive speed reduction and torque amplification through precision-machined gear transmission structures. They possess core operational advantages, including significant torque multiplication to easily adapt to fluctuating power demands and dense material surges. The precise speed control ensures a stable, rhythmic operation that operators can rely on. Crucially, these reducers act as a mechanical shock absorber, buffering sudden impact loads when the blades encounter exceptionally hard materials, thereby extending the overall lifespan of the drive train. Designed with a compact structure for straightforward installation and routine maintenance, they deliver high transmission efficiency with notably low energy consumption. Built to withstand punishing conditions, these reducers adapt perfectly to demanding scenarios, including high-temperature environments and heavily dusty processing floors, meeting the strict needs for precise control in the harshest industrial settings.
